infrastructure
PRODUCTION

We manage the complete industrial chain, from yarn to finished product. Our core strengths are the breadth of our capabilities and our fully integrated approach. Since the start, we have included more and more new stages into our business process, both forward and backward integration. This gives us an edge over our competitors, enabling us to respond quickly to customer needs and making us less dependent on external suppliers.

 
Rope Dyeing

Rope dyeing consists of twisting the yarns into a rope that is then quickly dipped into indigo baths. It is considered the best method for dyeing denim as the short dyeing time does not allow the indigo to fully penetrate the fibers, thus creating ring-dyed yarn that fades better and faster than fully dyed yarn.


Weaving

For weaving, we have facilities that combined produces a wide variety of high quality, and high output looms. We utilize 100 looms from Toyota (Japan), and dust filtering systems from Luwa (Switzerland). In addition to their high output capacity, our weaving machinery can also produce quick sampling.


Printing

Our printing mill was established in 1991, and has an annual output capacity of 40,000,000 yards of printed fabric. 

 

The printing mill is equipped with:

- Print paste automatic weighing system

- Stormac printing machine

- 3 Rotary print with 18 colors

- Laser Engraver and CAD design

- Flat screen with 12 colors


To reduce the required time for quality control and print effects, we use in-house engraving. In addition, we have created a wide range of new print techniques, such as 3D print, shine, and glossy print.


Dyeing & Finishing

For denim, we have rope dyeing and an advanced finishing plant. For piece dye, we use woven special dyeing to produce Rusty Fade, Pastel Fade and Cool Fade.

We offer different types of coatings, such as wax touch, wash-down leather, pu & pa coating, high performance rain coating, water resistance, as well as wrinkle resistant in both solid and print.

Functioning Finishing: Active Sliver, Odor Absorbent, Non- Fluorocarbon Water Repellent Finish, Nano Technology, Advance Wrinkle Free System on shirt weights, Anti-static, Dual Action, high performance teflon, Nanosphere and quick-dry

Hand feel Finishing: Ultralux, Liquid Touch, Cashmere Touch, Washed Tencel, Super Dry and more.

Coating: Pearl-like coating, wash down leather, suede-like coating, smart tech and more.

Sueding: Ceramic, Diamond, and Carbon Peach.


Quality Control

Our laboratory is equipped with the latest technology and equipment for quality control testing. We use machinery for fiber and yarn testing. For dyeing, printing and finished fabric tests, we use Paramount, James Heal for tearing and tensile test, Datacolour and a tube free automatic dispensing system to mention some.